Inline Continuous Mixer | High Speed Emulsifer | Dynashear

July 2, 2024, 2:27 pm

For these specifications, High Shear Mixers are suitable for dispersing solids into liquids, emulsifying immiscible liquids, combining individual products into their proper ratios and dispersion, and breaking down solids and agglomerates. The FMX5 UHS, an Ultra Hygienic laboratory scale version of Silverson's production scale Flashmix mixers, is recommended for hygienic applications and clean industries and offers single or double mechanical sealing arrangements. High Shear Mixers Overview. But Hielscher's service does not end here, we train customers either at their facilities or in our ultrasonic process lab and technical center to assist them during process development, optimization and scale-up. When a fluid is exposed to these opposed partial cylinders, a counter-flow is induced which splits and redirects the flow of the fluid upon itself to create an extremely high-turbulent collision phenomenon. During the low pressure cycle, minuscule vacuum bubbles arise and grow over several pressure cycles until they reach a point, where they cannot absorb any further energy.

High Shear Mixer Lab

Pharmaceutical emulsions. The ultrasonically generated intense hydraulic and mechanical shear reduce particles and droplets to micron- and nano-size. Stainless steel wetted parts. Available in batch or inline configurations, these mixers are comprised of a rotor that turns at high speed within a stationary stator. Some sample emulsions being processed in Ross Ultra-High Shear Mixers: - Cosmetic creams and lotions. The overall mixing system forms a close loop, meaning it prevents unwanted air from entering into the system. Ross High-Shear Mixers are specifically designed to achieve these kinds of liquid and solid blends, whether it is by emulsification, wetting out, shearing or disintegrating powdfrom variousious advanced rotor/stator combinations. The equipment needs a water flush system for the double mechanical seal, this is an additional, call us for more information. 10 to 2000mL||20 to 400mL/min||UP200Ht, UP400St|. The work exerted by... High Shear Mixers. When your goal is to create a uniform combination of two or more materials that don't mix together easily, you have several options for which method of mixing you use. High Shear Mixing and Single-Pass Emulsification. They provide a cost effective mixing solution for various applications.

But when dealing with challenging emulsions that conventional rotor/stator mixers cannot successfully produce, manufacturers are compelled to switch to more aggressive, higher energy devices such as colloid mills and high pressure homogenizers. In a typical configuration for an inline high shear mixer, all raw materials are gathered and combined in a mixing pot or other vessel. The hydraulic shear promotes fast mixing and reduces the size of droplets in emulsions. These machines may also suffer from persistent problems such as forming "fish eyes" or failing to achieve true homogenization of all ingredients. Easy to clean in place and relocate, the Ross Model HSM-410 Inline High Shear Mixer is a versatile machine capable of handling different applications with viscosities up to 20, 000 cP. The DS-215 has scale up capabilities – you'll achieve predictable, repeatable results from lab to full production! Stainless Steel Akd Emulsion High Shear Emulsifier, 380-415, 220, Capacity: 100 Liter To 1000 Liter.

A distinctive feature of the High Shear Mixer relatively is how fast and convenient it is in mixing, emulsifying and homogenizing components as compared to the length of time it takes to get the job done by other conventional high shear mixer. Ultrasonic High Shear Mixers for Blending and Dissolving. Daily-use chemicals: laundry powder, concentrated laundry powder, liquid detergent, all kinds of cosmetics, skin care products, etc. The DS 3 Mixer from Multigel is a compact, yet powerful, lab-scale high-shear mixer designed specifically for use in design and manufacture of pharmaceuticals. 03, it is more corrosion resistant. More Dynashear Benefits. With an existing recipe as the starting point, it measures the size and distribution of droplets and generates the exact process parameters required to replicate it i. e. mixing time, speed and shear force. How High Shear Mixer Works? High shear mixers are also used for emulsification, homogenization, particle size reduction, and dispersion in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries.

High Shear Mixer Emulsification Factory

The rotor/stator generates an intense vacuum and sucks in powders and liquids into the rotor-stator area. The high tip speeds and complex turbulent mixing patterns generated within the rotor/stator assembly of an ultra-high shear mixer enable it to produce fine emulsions and dispersions. High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizers, are used to emulsify, homogenize, disperse, grind and/or dissolve immiscible mixtures with components of the same or different phases... Homogenizer. This one-page reference provides information on high-shear mixing operations and equipment. As a world leader in industrial mixer manufacturing, KADY International offers high-performance industrial mixing machinery including top and bottom entry batch mixers, high shear mixers and chemical mixers.

Ultrasonic high shear mixers are used to blend, mill, disperse, and dissolve particles such as powders, pigments and fibres in a rapid, reliable and easy process. Is a High Shear Mixer What You Need? These machines differ from standard mixers because they have greater rotor tip speeds, higher shear rates, localized energy dissipation, and higher power consumption. This enables faster, more complete deaeration of the product and allows full control of the vacuum level inside the mixer. This dispersion mixer can be widely used in food, construction, paper making and which need emulsification and homogenization. Low maintenance – No bushings, shims or wear sleeves. These machines are equipped with two or more independently-driven agitators working in tandem to deliver a combination of high shear agitation and laminar bulk flow. Particle size profile is just one of many indicators of a good product. Ultrasonic shear mixers integrate an ultrasonic probe into a mixing vessel, such as into a batch tank or into a flow cell.

This facilitates swift retooling, if needed, allowing you to switch to an all-new process, with new operational parameters without extended downtimes. Vibrating at 20 kHz means that the horizontal surface of the probe is expanding and contracting 20, 000 times per second. This makes Ginhong High Shear Mixers the best choice for dispersed size reduction and reactive mixing of liquid-liquid emulsification and solid-liquid suspension. Designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO. ZX Inline Homogenizer. As a result, the next batch of products may contaminate the initial batch's leftovers. An Inline High Shear Mixer, on the other hand, is housed with an inlet at one end and an outlet at the other, by which the mixer runs in a continuous operation. The ability to apply intense shear and shorten mixing cycles gives these. In the pharmaceutical industry, emulsions are a key component in many formulations and products, find out how High Shear mixing can help to improve them. A mixer is a complex and precise tool that is used in combining and mixing of substances and chemicals for manufacturing, production, and industrial use.

High Shear Mixer For Emulsification Oil

Designed as a high speed, high shear mixer and emulsifier for continuous processing, today the Dynashear sets the standard for inline mechanical mixers with hundreds of installations in place for dairy, beverage, salad dressing and mayonnaise processing, pet food, flavor emulsions, chemical and pharmaceutical/API applications. Premixing: In this step, water, salt, sugar, mustard, and egg yolk is mixed for 30 RPM with applied vacuum and connected cooling water. These typically consist of 2–4 rows of teeth, and run at the same maximum tip speeds as their single-stage counterparts. This range of designs enables a user to select the exact model for his particular process demands. This type of mixing equipment simply moves the two liquid phases around the vessel, so although it may appear as though the phases have blended, the droplet size hasn't been significantly reduced, so once the agitation stops the emulsion will soon separate into the two distinct phases once more.

Dispersions refer to solid particles distributed uniformly throughout a continuous medium. Among the products that can be prepared with this high shear emulsifier mixer there are mayonnaises, high quality body care products, pharmaceutical and veterinary solutions. Go to Settings -> Site Settings -> Javascript -> Enable.

It gives you complete control over the speed, time and degree of shear force of your mixing. Improving mass transfer. It is also more regulated than batch mixers because the inline mixer is a component of the product stream. The Hockmeyer team is here to help. Viscous mixes are where this issue is most obvious. Contact us for prompt customer service. A range of materials of construction. In the fluid, the ultrasound waves travel through the medium and generate alternating high pressure / low pressure cycles. The automatic data recording software writes all important ultrasonic parameters such as net power, total power, amplitude, temperature, pressure, time and date as CSV file on a built-in SD-card.

The rotor-stator mixer is great for applications that require fast particle size/droplet reduction. Ginhong is very proud to introduce the best equipment performance as a result of intensive Computational Fluid Dynamics (CFD) simulations, and Experimental Fluid Dynamics (EDF). Reduced Waste and Sanitary. At the point of maximum growth, the cavitation bubble bursts violently.